Even experienced surgeons sometimes wish they could have a trial run at an upcoming operation, and thatā€™s exactly what our 3D printing service offered doctors at Hoag Hospital in Newport Beach in 2014. What the doctors had was X-ray data of a hole in a patientā€™s shoulder blade. The challenge was to complete a successful bone graft to repair the hole, an unusual problem in a hard-to-access location.

Before having to do the real thing, the hospital sent the X-ray data to Dinsmore, Inc. In just hours, experts in our engineering and design department were able to turn the X-ray file into an exact 3D model of the patientā€™s shoulder blade, bringing to life what the surgical team would normally only be able to view on a computer screen. The SLA process was used to create the replica, which ensured incredibly high detail and a surface finish as close as possible to the actual bone.

Of course, practice makes perfect. After studying the model of the patientā€™s shoulder blade, doctors were able to do a trial run of the complex surgery and be better prepared for the actual operation. When absolute precision, accuracy and safety is needed, the chance to examine the patientā€™s bone before making a single cut was an incredible opportunity. And yes, the surgery was successful.

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Dinsmore made the 3D model that allowed us to do a practice surgery and help our patient — and they got us the parts quickly.